Halo System

Build your whole roof rack using the SmartVan Halo System for a fraction of the price of most other systems, without sacrificing functionality.

How Halo works

Scroll to see what you get and how it goes together.

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  1. The system

    A unistrut-based roof rack system

    Halo is four 3D-printed corners that turn standard unistrut channel into a rigid roof rack, sized to your van's own fixing points. Plan it in 3D, order the parts, cut the channel to length and bolt it on.

  2. What you order

    Corners and hardware to build the halo

    The 3D-printed corners and the hardware that goes with them: steel angle brackets for every corner, and tees, spring nuts and bolts for any cross beams. Add the optional roof mounting kit, tailored to your van, and every part is in one basket.

  3. The channel

    A full cutting list for the unistrut

    The planner generates the complete cutting list for your van, so there is no guesswork: two sides, two end cross members and any extra cross beams, each to the millimetre. Order the channel directly from us: coming soon.

  4. Optional

    Cross beams and their hardware

    Add as many cross beams as your load needs, anywhere along the rack. Each one comes with its channel tees, spring nuts and bolts, so it locks between the sides with nothing extra to buy.

  5. Optional

    The roof mounting kit

    Everything to bolt the rack straight to the roof: spacers matched to your roof's curve, stainless bolts in the right lengths, penny washers, sealing washers and threaded roof inserts, for every mounting point.

  • 3D-printed corners

    Four corners that join standard 41 mm unistrut into a rigid halo. Angle brackets included.

  • Optional mounting kit

    Spacers matched to your roof, stainless bolts, washers and roof inserts for every fixing point, plus tees for cross beams.

  • Cut list for the channel

    Buy unistrut locally and cut it to the planner's list. Your whole order goes in the basket as one kit.

Ready to build yours?

It takes about two minutes. Save your plan and come back to it on any device.